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Process difficulties of Babyplast Mold
2023 / 08 / 06
Babyplast molds are used in the micro-injection molding process, which is specialized for producing very small and precise plastic parts, often with intricate details. While Babyplast machines have several advantages, including their ability to produce tiny parts with high accuracy, there are also some challenges and process difficulties associated with them: 1. Material Selection: Babyplast machines often work with extremely small shot sizes, and not all plastics are suitable for such small volumes. Material selection can be limited, and it's essential to find materials that flow well and have the desired properties for the specific application. 2. Precision Demands: The very nature of micro-injection molding requires an extremely high level of precision in tooling, machine setup, and process control. Even minor variations in temperature, pressure, or material can lead to defects in the final part.
Injection Plastic Mold How to Maintenance
2023 / 07 / 25
1. Select the appropriate molding equipment and determine the reasonable process conditions. If the injection molding machine is too small, it will not meet the requirements. If it is too large, it will waste energy, and it will damage the mold or template due to improper adjustment of the clamping force. reduce efficiency. When selecting an injection machine, it should be selected according to the maximum injection volume, the effective distance of the tie rod, the installation size of the mold on the template, the maximum mold thickness, the minimum mold thickness, the template stroke, the ejection method, the ejection stroke, the injection pressure, the clamping force, etc. It can be used only after checking and meeting the requirements. The reasonable determination of the process conditions is also one of the contents of the correct use of the mold. Too much clamping force, too high injection pressure, too fast injection rate, and too high mold temperature will cause damage to the service life of the mold. 2. After the mold is installed on the injection machine, the empty mold must be run first. Observe whether the operation of each part is flexible, whether there is any abnormal phenomenon, whether the ejection stroke, the opening stroke are in place, whether the parting surface is tight when closing the mold, whether the pressure plate screw is tightened, etc. 3. When using the mold, keep the normal temperature and work at normal temperature, which can prolong the service life of the mold
What are the technical requirements for automotive lamp molds?
2023 / 07 / 25
We specialize in auto parts mold making and injection molding for 15 years, The development of the automobile industry puts higher and higher requirements on automobile lighting, and automobile lamp molds are one of the more difficult parts. Automobile lighting does not know that it is safe to meet other requirements, such as appearance and automobile Blended into one, beautiful and practical, etc. Good Auto Parts Mould structure design is one of the prerequisites for a qualified mold manufacturing. Our company`s technical department has 10 professional mold structure designers and product stylists, all of whom have more than 5 years of work experience, and can work on mold structures. Analyze all aspects of the product structure (including: mold flow analysis, mold release angle, product surface microcosm, gating system design, exhaust system design, cooling system design, etc.) These molds are the most important and the easiest to eject The problems will be repeatedly verified during mold structure design. The second prerequisite for qualified mold making is the selection of mold materials. Commonly used mold steels are: 45#, 40Cr, P20, 2738, 2316, 718, NAK80, H13, S136, etc. According to the customer's mold use requirements and life requirements, we can advise customers on the choice of mold steel. The technical requirements for automotive lamp molds are as follows:
What products are covered in the development of plastic molds?
2023 / 07 / 25
Before the mold industry in the 1990s, due to the lack of popularization of CNC machining equipment, the mold delivery time was long, the precision was low, and the process was rough. In the mid to late 1990s, CNC machining equipment such as numerical control was gradually introduced and promoted, which greatly improved the delivery speed and quality of molds. However, compared with developed countries, there is still a big gap, which is mainly reflected in the accuracy of equipment, the quality of employees, and management level. It can be seen that although my country's mold industry is developing rapidly, it is clearly in short supply compared with demand. The main gap is concentrated in the field of precision, large, complex, and long-life molds. Due to gaps in mold accuracy, life, manufacturing cycle and production capacity, my country still needs a large number of imported molds every year. In addition to continuing to increase production capacity, my country's mold industry will pay more attention to the adjustment of the internal structure of the industry and the improvement of technological development. In terms of structural adjustment, the company's structure is mainly specialized, the product structure is developing in the direction of high-end molds, the import and export structure has improved, the mold forming analysis and structure improvement of high-end automotive panels, multi-functional composite molds and composite processing, And the application of laser technology in mold design and manufacturing, high-speed cutting, super-finishing polishing technology, and information technology development. In terms of management, it is necessary to develop in a standardized direction and establish a sustainable talent training mechanism. At present, mold products are more and more widely used in the national ec
What are the basic knowledge of plastic molds and injection molds?
2023 / 07 / 25
The innovation of plastic mold processing technology, the wide application of various new mold materials, and the standardization and specialization of mold parts force us to accelerate the design speed and adapt to the development of molds. We specialize in mold making and injection molding.The improvement of the precision of plastic molds requires that the processing methods of each part should be clearly considered in the design process, and the processing methods with high precision and low processing cost should be adopted as far as possible. The increase in accuracy and speed is consistent. The increase in speed will inevitably require an increase in accuracy; the increase in accuracy will inevitably lead to an increase in speed. 1. Structural system: formwork, support column, limit column, etc. 2. Molding system: female mold core, male mold core, inserts, etc. 3. Pouring system: main runner, branch runner, gate, cold slag well, etc. 4. Guide positioning system: guide post, guide sleeve, zero precision positioning, taper precision positioning, etc.
Successful Participation of Hongke Mould in ROS MOLD Exhibition Opens New Avenues for Collaboration
2023 / 06 / 18
Thank you for your interest in Hongke Mould. We are pleased to announce our successful participation as an exhibitor in this year's ROS MOLD exhibition in Russia, achieving fruitful results. During the exhibition, Hongke Mould showcased the latest injection mould manufacturing technologies and innovative achievements, attracting widespread attention from the attending audience. The products and solutions we presented highlighted our leading position in the plastic mould industry and received high praise from industry professionals. Through the ROS MOLD exhibition, we had the opportunity to establish strong connections with local experts and potential clients in Russia, as well as engage in productive exchanges with international counterparts. This experience has laid a solid foundation for our future expansion and collaboration in the Russian market. We sincerely appreciate all the partners, attendees, and organizers who participated in this exhibition for their support. Dongguan Hongke Plastic Precision Mould Co., Limited remains committed to providing excellent plastic injection mould solutions for our customers and looks forward to creating success together with more partners in the future.
2023 / 06 / 08
Our company is honored to announce that we have successfully participated in Rosmould, an international mold exhibition held in Moscow, Russia in June. The exhibition lasted for two days. We made a grand appearance at booth 1D25, demonstrating our innovative technology and outstanding strength in the field of injection mould design and manufacturing. As one of the top mold manufacturers in the world, we have been committed to providing customers with high-quality custom mold solutions. This exhibition is an excellent opportunity for us to showcase our latest achievements and innovative capabilities to the international market. At the booth, we displayed a series of precision molds covering medical equipment, auto parts, electronic products and other fields. Our professional team introduced the design principle, manufacturing process and wide range of application fields of these molds in detail to visitors from all over the world. Among them, our innovative molds for the field of medical equipment and high-end technology injection molds such as 2K mold stand out. These molds are not only designed to fully consider the special needs of medical devices, but also meet strict production standards and regulatory requirements to ensure the production of safe and reliable medical device
Send Inquiry
Ms. Linda
Tel:86-0769-82289418
Fax:86-0769-82289428
Mobile Phone:+8613580800428
Email:linda@hongkemould.com
Address:No.6, Xiangshan Road, Jichiling, Dalingshan town, Dongguan, Guangdong
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.